Facility

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Our Facility

CALTUCA has a total of four (4) facilities, two(2) located in Cagua, Aragua State and two(2) in Valencia, Carabobo State. The Headquater is located in Caracas.

CALTUCA primary production Facilities are located on a 200,000 sq. ft. plant just one hour from Caracas, housing the capability to manufcture every component of an A.C.H.E., including finned tubes, tube bundle as well as associated structural and mechanical components.

Mechanical Equipment

We in CALTUCA believe in the economical growth of Venezuela, so that we have invested over one million dollars in shops expansions, including buying a new Mc Elroy #4 Tube Finning machine, 4 new drills and new presence in the eastern part of the country.

Caltuca finned tube machines
5 Finned Tube Machines

Mechanical equipment
2 radial drills r 1,8 mts x 70 mm thickness
4 radial drills r 1.5 mts x 50 mm thickness
7 pneumatic gun cap 1000 stopper / 1’’ – ¾’’ & ½’’
2 manual drills cap 1’’
2 magnetic drills cap 1’’ – ¼’’

Welding Equipments
4 submerged arc welding machine 1000amp
15 manual welding machines 400-350amp
19 Mig welding machine 251-300 &350amp
8 TIG welding machine 400amp

Process equipments
2 hydraulic press from 200 & 400 tons
3 tube cutting equipments
1 sand blasting equipment

Shop Services Equipment
1 sandblasting equipment 1,500 ft2 / shift
2 painting equipment
1 aluminum gum 1000 tubes/ shift
1 residual aluminum compactor, 8 tons/ shift
6 tubes expanders machines, 150 tube-end/Hr Each
2 air compressor 700 ft3 /min at 125 psig
1 hydraulic pump for hydrostatic test up 5,000 psig
1 complete N.D.T. – ISO 9001 Laboratory

Caltuca lifting equipment
1 mobile crane 15tons
3 forklifts 10-3.5 & 3.0 tons each
2 over head crane 5 tons each
4 manual crane 2 & 3 tons locally available up 70 tons.

Cutting equipments
3 plasma cutting equipments for 70 mm thickness
6 manual oxycut for 50 mm thickness
2 touch mate for ¾’’ thickness
2 punch-pro model 73005

Shop Capacity

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Total Air Coolers Fabrication Capacity
250 Standard Size Air Coolers / year
(Standard = Width 13ft x Length 40ft x 400 tubes)

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Total Finned Tubes Capacity
Finned Tube Length / month = 787,200ft
Finned Tube Quantity / month = 19,680 Tubes

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Caltuca Manpower Capacity
3 work shifts = 92,200 Man Hours / month
2 work shifts = 69,400 Man Hours / month
1 work shifts = 38,300 Man Hours / month

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